edited and written by Bernard Martin Operating the sPINner Magnetic Deburring Machine is a seamless process with its intuitive controls and customizable features. The sPINner comes equipped with adjustable speed and intensity controls, along with programmable timers for each direction, giving you complete control over the deburring process. The LED display ensures precision and delivers customized results. The sPINner’s functionality relies on powerful magnets situated below the sPINner well, creating a rotating magnetic field within the sPINner tub. This stirring action, when paired with magnetized stainless steel pin media, effectively deburrs, smooths rough edges, and polishes your parts, resulting in the best possible finish. The , stainless steel pin media, can be added to a single or multiple tubs along with liquid solution, cutting fluid or even water. The parts that require deburring are added to the container and the desired cycle time and other parameters are dialed in to the controller.
When it's time to separate the demurred parts from the media, simply pour everything through a strainer that sits in a second container. Place the strainer and the container back in the tub of the sPINner unit, momentarily turn it on and all of the magnetic pins are sucked through the colander/strainer. And you're ready for your next batch of deburring parts to be added. Here are a few usage tips to operate the Magnetic Deburring Machine:
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compiled and edited by Bernard Martin There are some distinct advantages of Techniks Spinner Magnetic Deburring Machines over Manual and Vibratory Deburring Deburring is a critical step in manufacturing and machining processes, as it ensures that metal components are free from sharp edges, burrs, and imperfections that could compromise product quality and safety. While manual deburring and vibratory deburring machines have been traditional go-to methods, Techniks Spinner Magnetic Deburring Machines offer a range of advantages that significantly elevate the deburring process. In this article, we're going to explore the distinct benefits of Techniks Spinner Magnetic Deburring Machines when compared to both manual deburring and vibratory deburring alternatives. Precision and Consistency Manual deburring requires skilled labor to precisely remove burrs and imperfections from each component. However, it is a time-consuming and labor-intensive process that may result in inconsistencies from one part to another. Vibratory deburring machines, on the other hand, provide some automation but may still struggle with intricate and delicate parts. Techniks Spinner Magnetic Deburring Machines excel in precision and consistency. They use a magnetic field to hold and precisely rotate the components while stainless steel pin media remove burrs. This ensures uniform deburring across all parts, even for complex geometries or fragile components. The result is a higher level of quality control and reduced variability in finished products. Increased Productivity Manual deburring is a slow process, limiting production output and often leading to bottlenecks in manufacturing. Vibratory deburring machines can handle larger quantities of parts simultaneously but may still require multiple cycles for consistent results. Techniks Spinner Magnetic Deburring Machines are designed for efficiency and productivity. They can process multiple parts simultaneously, and their automated operation significantly reduces cycle times. This increased throughput not only improves productivity but also helps meet tight production schedules and customer demands. Operator Safety Manual deburring exposes workers to potential ergonomic and safety hazards, including repetitive strain injuries and exposure to sharp edges. Vibratory deburring machines require regular monitoring and maintenance to ensure safe operation. Techniks Spinner Magnetic Deburring Machines prioritize operator safety. By automating the deburring process, they reduce the need for workers to handle sharp-edged components manually. This minimizes the risk of accidents and workplace injuries, creating a safer working environment. Cost-Efficiency Manual deburring is labor-intensive and can be costly, particularly when skilled operators are required for precision work. Vibratory deburring machines, while more efficient than manual methods, consume significant amounts of energy and may require expensive abrasive media replacements. Techniks Spinner Magnetic Deburring Machines strike a balance between precision and cost-efficiency. Their automated operation reduces labor costs, and their magnetic field eliminates the need for abrasive media, as a result of the the long life of the stainless steel media, saving on consumables. Over time, this cost-saving advantage becomes evident in reduced operational expenses. Environmental Impact Vibratory deburring machines often generate noise and vibration, potentially affecting the working environment and requiring soundproofing measures. Additionally, the disposal of used abrasive media can have environmental implications. Techniks Spinner Magnetic Deburring Machines operate quietly and without vibration, creating a more comfortable and environmentally friendly workspace. They also produce less waste, as there is no need for disposable abrasive media, contributing to sustainability goals. Techniks Spinner Magnetic Deburring Machines have revolutionized the deburring process by offering precision, consistency, increased productivity, operator safety, cost-efficiency, and a reduced environmental impact. When compared to manual deburring and vibratory deburring methods, they outshine their counterparts in terms of overall performance and long-term cost savings.
As manufacturing industries continue to demand high-quality components with minimal defects, the adoption of Techniks Spinner Magnetic Deburring Machines represents a significant step toward achieving these goals efficiently and effectively. The Challenge The challenge was to achieve both hard and soft cost savings, as well as time spent on drilling flanges from one side, chamfering the backside and creating a controlled chamfer on the top surface which was a secondary process. The Solution
We designed an indexable drill with our rear cutting carbide deburring insert along with a fixed pocket chamfer insert to create the precision top chamfer that was required. The spade drill insert also had a special feature that allowed it to chamfer the top side of the bottom hole that was pre-drilled. The Results Four operations were completed in one pass. The EZ Burr Burr-Free Drill drilled the hole, deburred and chamfered the back all in one step, thus eliminating the secondary step of chamfering the bottom surface on the top hole. This saved time as well as money, plus the tool life of the Burr-Free Drill achieved a more consistent result and had a longer tool life than the previous method. EZ Burr was tasked with deburring a series of internal ribs in a very long high-silicon aluminum engine block. A special extra-long (14” OAL) Carbide Series tool with a rear cutting only inserts was required to get down into the internal ribs for the deburring. If that where the only parameters to that need to be met it would be a challenge. The customer also needed cycle time to remain at 12-15 seconds while running at 1250 RPM and 15.750" IPM. EZ Burr had to make an extra length tool that could handle these cutting conditions without adding any cycle time to the process. The insert had to produce a clean, smooth surface and run a consistent number of blocks each and every shift. The initial testing resulted in a built up cutting edge on the inserts. EZ Burr's solution involved working closely with thier coating vendor to apply the perfect coating to the inserts to get the desired results. In the end, the tool design, cycle time and performance all met the stringent requirements as specified by our customer. We also made sure to always have a batch of these specially coated inserts ready for release at our local distributor, and enough long reach arbors on hand at EZ Burr to have ready to deliver in less than 2 weeks. If you have an unique deburring application, get in contact with one of our F&L Technical Sales team members! We'd love to help you out!
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